Evonik Starts Production of DURAION Membrane for Cost-Efficient Green Hydrogen at New Marl Pilot Plant – News and Statistics

Evonik Starts Production of DURAION Membrane for Cost-Efficient Green Hydrogen at New Marl Pilot Plant – News and Statistics


Jun 20, 2026

Evonik has commenced operations at a new pilot facility in Marl, North Rhine-Westphalia, producing a high-performance polymer membrane that is critical for lowering the cost of green hydrogen. The company announced this development via Hydrogen Central.

Strategic Importance of the Membrane

Climate-neutral hydrogen is viewed as vital for creating a more robust energy infrastructure and advancing industrial decarbonization. The pilot plant is now manufacturing the membrane at commercial scale, with an annual output sufficient for electrolysis capacity reaching up to 2.5 gigawatts. This figure corresponds to a quarter of Germany’s total planned electrolysis capacity for 2030.

As the energy transition progresses, demand for green hydrogen is anticipated to rise substantially in the coming decades. In industrial settings, it functions as a renewable energy vector and a raw material for chemical processes and steelmaking. Green hydrogen is generated through electrolysis, which uses renewable electricity to separate water into hydrogen and oxygen. However, its current cost is roughly two to four times higher than that of gray hydrogen from fossil fuels, depending on the region. Beyond elevated energy expenses, the electrolysis technology itself influences economic feasibility. Established methods either suffer from limited efficiency or demand significant capital outlay.

AEM Electrolysis Technology

Anion Exchange Membrane (AEM) electrolysis presents a solution to these obstacles. Evonik has created a crucial element for this method: the anion-conducting DURAION membrane. Christian Daschlein, who leads the New Growth Area AEM within Evonik’s Innovation Factory, stated that the membrane offers strong performance while lowering investment costs, potentially allowing AEM technology to gain traction in hydrogen production. His group collaborated with specialists from the High Performance Polymers business unit to engineer the membrane specifically for AEM electrolysis.

Commercial uptake of AEM electrolysis is quickening, notably in Asia and Europe, owing to its distinct benefits. The process functions in an alkaline environment, permitting the use of materials free of precious metals, which are more economical. Techno-economic assessments suggest this approach could cut investment expenses by a minimum of 25 percent. Furthermore, AEM electrolysis can generate hydrogen under pressure directly, removing the need for extra, expensive compression steps. Its adaptability also makes it well-suited for operation with variable electricity from wind and solar sources.

Membrane Performance and Production

The DURAION membrane allows AEM technology to realize its full capability by merging high ion conductivity with strong chemical and mechanical durability. This is essential for both its operational lifespan and the efficiency of the electrolysis process. Another benefit is its dependable separation of hydrogen and oxygen, which avoids the creation of explosive mixtures. The membrane is engineered to function at elevated current densities and pressures. Additionally, no PFAS substances are incorporated during its manufacture.

The new production site in Marl represents a significant step for the industrial rollout of AEM electrolysis. Evonik has moved from lab-scale development to continuous manufacturing at this facility. The coating system, measuring nearly 20 meters in length, is among the largest globally. It produces membranes up to one meter wide, accommodating large-scale electrolyzers. A fabric reinforcement can be added to the membrane if needed, enhancing its suitability for big systems.

Daschlein remarked that the company’s advantage lies in full backward integration, from initial molecules to finished membrane rolls. He noted that this capability enables Evonik to supply large quantities while maintaining excellent product performance and consistent quality. Early producers of AEM electrolyzers are already utilizing DURAION membranes in pilot and demonstration projects.

Global Expansion and Market Focus

Large-scale deployment of AEM technology is accelerating, especially in China. Evonik is responding strategically: alongside the German production launch, the new Evonik AEM Center Shanghai has started operations in China. As the firm’s first technology-focused application center in Asia, it concentrates on AEM electrolysis and its incorporation into hydrogen systems. At this center, experts evaluate membranes produced in Marl under real-world conditions with local partners and clients. While serving international customers, the center maintains strong ties to the rapidly expanding Chinese market. Evonik aims to hasten the industrial adoption of AEM technology and promote its widespread use.

Interactive table based on the Store Companies dataset for this report.


# Company Headquarters Focus Scale Note
1 Covestro AG Leverkusen Polycarbonate films & sheets Global Major polymer producer
2 BASF SE Ludwigshafen Engineering plastic films & sheets Global Plastics via Performance Materials
3 Borealis AG Vienna, Austria Polyolefin films Global Headquarters not in Germany. Excluded.
3 Wacker Chemie AG Munich Silicon films & plastic sheets Global Includes silicone products
4 Evonik Industries AG Essen High-performance polymer films Global Specialty plastics like PEEK
5 LANXESS AG Cologne Semi-finished plastic sheets Global Engineering thermoplastics
6 Röchling Group Mannheim Industrial plastic sheets & panels Large Engineering plastics processor
7 K.D. Feddersen GmbH & Co. KG Hamburg Plastic sheets & semi-finished goods Large Distributor & processor
8 Ensinger GmbH Nufringen Engineering plastic semi-finished products Large Sheets, rods, films
9 SIMONA AG Kirn Plastic sheets, pipes, fittings Large Specialist in semi-finished products
10 Mitsubishi Chemical Group Tokyo, Japan Polyester film Global Headquarters not in Germany. Excluded.
10 Kiefel GmbH Freilassing Plastic films & processing equipment Medium Part of Brückner Group
11 Brückner Group Siegsdorf Film production lines, own film Large Machinery & film producer
12 Klockner Pentaplast Montabaur Rigid plastic films & sheets Global Specialist in rigid films
13 PLEXIGLAS (Roehm GmbH) Darmstadt PMMA sheets (acrylic glass) Global Brand of Evonik/Roehm
14 WIPAK GmbH Walsrode Flexible packaging films Large Part of Wihuri Group
15 Folienwerk Wolfen GmbH Bitterfeld-Wolfen Polyester & specialty films Medium Former ORWO film site
16 KAP AG Bad Neuenahr-Ahrweiler Plastic sheets & profiles Medium Engineered plastics division
17 RKW Group Mannheim Polyolefin films & nonwovens Large Major film producer
18 Kaufman Group Hamburg Plastic sheets & semi-finished goods Medium Distributor & fabricator
19 M. Aron GmbH Lübeck Plastic sheets, rods, tubes Medium Distributor & processor
20 Ernst & Sohn GmbH Remshalden Acrylic sheets (PLEXIGLAS) Medium Fabricator & distributor
21 Plastic-Plate GmbH Hamburg Plastic sheets & panels Medium Distributor & processor
22 Hoffmann + Voss GmbH Viersen High-performance plastic semi-finished Medium Sheets, rods, tubes
23 GEP Plastics GmbH Hamburg Plastic sheets & profiles Medium Distributor & fabricator
24 Kunststoff-Technik Scherer & Trier GmbH Usingen Plastic sheets, rods, tubes Medium Distributor & processor
25 Trodat Marking GmbH Wels, Austria Unknown Unknown Headquarters not in Germany. Excluded.
25 KVT-Fastening GmbH Menden Plastic sheets & components Medium Part of Bossard, semi-finished goods
26 Kraiburg GmbH & Co. KG Waldkraiburg TPE & rubber sheets, films Medium Includes plastic films
27 Werner Müller GmbH & Co. KG Hamburg Plastic sheets & semi-finished goods Medium Distributor

This report provides a comprehensive view of the non-cellular plates, sheets, film, foil and strip of plastics industry in Germany, tracking demand, supply, and trade flows across the national value chain. It explains how demand across key channels and end-use segments shapes consumption patterns, while also mapping the role of input availability, production efficiency, and regulatory standards on supply.

Beyond headline metrics, the study benchmarks prices, margins, and trade routes so you can see where value is created and how it moves between domestic suppliers and international partners. The analysis is designed to support strategic planning, market entry, portfolio prioritization, and risk management in the non-cellular plates, sheets, film, foil and strip of plastics landscape in Germany.

Quick navigation

Key findings

  • Domestic demand is shaped by both household and industrial usage, with trade flows linking local supply to imports and exports.
  • Pricing dynamics reflect unit values, freight costs, exchange rates, and regulatory shifts that affect sourcing decisions.
  • Supply depends on input availability and production efficiency, creating a distinct national cost curve.
  • Market concentration varies by segment, creating different competitive landscapes and entry barriers.
  • The 2035 outlook highlights where capacity investment and demand growth are most aligned within the country.

Report scope

The report combines market sizing with trade intelligence and price analytics for Germany. It covers both historical performance and the forward outlook to 2035, allowing you to compare cycles, structural shifts, and policy impacts.

  • Market size and growth in value and volume terms
  • Consumption structure by end-use segments
  • Production capacity, output, and cost dynamics
  • Trade flows, exporters, importers, and balances
  • Price benchmarks, unit values, and margin signals
  • Competitive context and market entry conditions

Product coverage

  • Prodcom 22214230 – Non-cellular plates, sheets, film, foil, strip of condensation or rearrangement polymerisation products, polyesters, r einforced, laminated, supported/similarly comb. with other materials)
  • Prodcom 22214250 – Non-cellular plates, strips…, of phenolic resins
  • Prodcom 22214275 – Non-cellular plates, sheets, film, foil, strip of condensation or rearrangement polymerisation products, amino-resins (high pressure laminates, decorative surface one/both sides)
  • Prodcom 22214279 – Other plates, sheets, films, foil and strip, of polymerisation products
  • Prodcom 22214280 – Other plates…, non-cellular of plastics other than made by polymerisation

Country coverage

Country profile and benchmarks

This report provides a consistent view of market size, trade balance, prices, and per-capita indicators for Germany. The profile highlights demand structure and trade position, enabling benchmarking against regional and global peers.

Methodology

The analysis is built on a multi-source framework that combines official statistics, trade records, company disclosures, and expert validation. Data are standardized, reconciled, and cross-checked to ensure consistency across time series.

  • International trade data (exports, imports, and mirror statistics)
  • National production and consumption statistics
  • Company-level information from financial filings and public releases
  • Price series and unit value benchmarks
  • Analyst review, outlier checks, and time-series validation

All data are normalized to a common product definition and mapped to a consistent set of codes. This ensures that comparisons across time are aligned and actionable.

Forecasts to 2035

The forecast horizon extends to 2035 and is based on a structured model that links non-cellular plates, sheets, film, foil and strip of plastics demand and supply to macroeconomic indicators, trade patterns, and sector-specific drivers. The model captures both cyclical and structural factors and reflects known policy and technology shifts in Germany.

  • Historical baseline: 2012-2025
  • Forecast horizon: 2026-2035
  • Scenario-based sensitivity to income growth, substitution, and regulation
  • Capacity and investment outlook for major producing companies

Each projection is built from national historical patterns and the broader regional context, allowing the report to show where growth is concentrated and where risks are elevated.

Price analysis and trade dynamics

Prices are analyzed in detail, including export and import unit values, regional spreads, and changes in trade costs. The report highlights how seasonality, freight rates, exchange rates, and supply disruptions influence pricing and margins.

  • Price benchmarks by country and sub-region
  • Export and import unit value trends
  • Seasonality and calendar effects in trade flows
  • Price outlook to 2035 under baseline assumptions

Profiles of market participants

Key producers, exporters, and distributors are profiled with a focus on their operational scale, geographic footprint, product mix, and market positioning. This helps identify competitive pressure points, partnership opportunities, and routes to differentiation.

  • Business focus and production capabilities
  • Geographic reach and distribution networks
  • Cost structure and pricing strategy indicators
  • Compliance, certification, and sustainability context

How to use this report

  • Quantify domestic demand and identify the most attractive segments
  • Evaluate export opportunities and prioritize target destinations
  • Track price dynamics and protect margins
  • Benchmark performance against leading competitors
  • Build evidence-based forecasts for investment decisions

This report is designed for manufacturers, distributors, importers, wholesalers, investors, and advisors who need a clear, data-driven picture of non-cellular plates, sheets, film, foil and strip of plastics dynamics in Germany.

FAQ

What is included in the non-cellular plates, sheets, film, foil and strip of plastics market in Germany?

The market size aggregates consumption and trade data, presented in both value and volume terms.

How are the forecasts to 2035 built?

The projections combine historical trends with macroeconomic indicators, trade dynamics, and sector-specific drivers.

Does the report cover prices and margins?

Yes, it includes export and import unit values, regional spreads, and a pricing outlook to 2035.

Which benchmarks are included?

The report benchmarks market size, trade balance, prices, and per-capita indicators for Germany.

Can this report support market entry decisions?

Yes, it highlights demand hotspots, trade routes, pricing trends, and competitive context.

  1. 1. INTRODUCTION

    Report Scope and Analytical Framing

    1. Report Description
    2. Research Methodology and the Analytical Framework
    3. Data-Driven Decisions for Your Business
    4. Glossary and Product-Specific Terms
  2. 2. EXECUTIVE SUMMARY

    Concise View of Market Direction

    1. Key Findings
    2. Market Trends
    3. Strategic Implications
    4. Key Risks and Watchpoints
  3. 3. DOMESTIC MARKET SIZE AND DEVELOPMENT PATH

    Market Size, Growth and Scenario Framing

    1. Market Size: Historical Data (2012-2025) and Forecast (2026-2035)
    2. Growth Outlook and Market Development Path to 2035
    3. Growth Driver Decomposition
    4. Scenario Framework and Sensitivities
  4. 4. CATEGORY SCOPE, DEFINITIONS AND BOUNDARIES

    Commercial and Technical Scope

    1. What Is Included and How the Market Is Defined
    2. Market Inclusion Criteria
    3. Product / Category Definition
    4. Exclusions and Boundaries
    5. Distinction From Adjacent Products and Substitute Categories
  5. 5. CATEGORY STRUCTURE, SEGMENTATION AND PRODUCT MATRIX

    How the Market Splits Into Decision-Relevant Buckets

    1. By Product Type / Configuration
    2. By Application / End Use
    3. By Customer / Buyer Type
    4. By Channel / Business Model / Technology Platform
    5. Segment Attractiveness Matrix
    6. Product Matrix and Segment Growth Logic
  6. 6. DOMESTIC DEMAND, CUSTOMER AND BUYER ARCHITECTURE

    Where Demand Comes From and How It Behaves

    1. Consumption / Demand: Historical Data (2012-2025) and Forecast (2026-2035)
    2. Demand by End-Use and Buyer Group
    3. Demand by Customer / Consumer Segment
    4. Purchase Criteria, Switching Logic and Adoption Barriers
    5. Replacement, Replenishment and Installed-Base Dynamics
    6. Future Demand Outlook
  7. 7. DOMESTIC PRODUCTION, SUPPLY AND VALUE CHAIN

    Supply Footprint and Value Capture

    1. Production in the Country
    2. Domestic Manufacturing Footprint
    3. Capacity, Bottlenecks and Supply Risks
    4. Value Chain Logic and Margin Pools
    5. Distribution and Route-to-Market Structure
  8. 8. IMPORTS, EXPORTS AND SOURCING STRUCTURE

    Trade Flows and External Dependence

    1. Exports
    2. Imports
    3. Trade Balance
    4. Import Dependence
    5. Sourcing Risks and Resilience
  9. 9. PRICING, PROMOTION AND COMMERCIAL MODEL

    Price Formation and Revenue Logic

    1. Domestic Price Levels and Corridors
    2. Pricing by Segment / Specification / Channel
    3. Cost Drivers and Margin Logic
    4. Promotion, Discounting and Procurement Patterns
    5. Revenue Quality and Commercial Levers
  10. 10. COMPETITIVE LANDSCAPE AND PORTFOLIO POWER

    Who Wins and Why

    1. Market Structure and Concentration
    2. Competitive Archetypes
    3. Segment-by-Segment Competitive Intensity
    4. Portfolio Breadth and Product Positioning
    5. Capability Matrix
    6. Strategic Moves, Partnerships and Expansion Signals
  11. 11. DOMESTIC MARKET STRUCTURE AND CHANNEL LOGIC

    How the Domestic Market Works

    1. Core Demand Centers
    2. Local Production and Distribution Roles
    3. Channel Structure
    4. Buyer and Procurement Architecture
    5. Regional Imbalances Within the Country
  12. 12. GROWTH PLAYBOOK AND MARKET ENTRY

    Commercial Entry and Scaling Priorities

    1. Where to Play
    2. How to Win
    3. Distributor / Partner / Direct Entry Options
    4. Capability Thresholds
    5. Entry Risks and Mitigation
  13. 13. WHERE TO PLAY NEXT: MOST ATTRACTIVE GROWTH OPPORTUNITIES

    Where the Best Expansion Logic Sits

    1. Most Attractive Product Niches
    2. Most Attractive Customer Segments
    3. White Spaces and Unsaturated Opportunities
    4. High-Margin and Underpenetrated Pockets
    5. Most Promising Product Adjacencies
  14. 14. PROFILES OF MAJOR COMPANIES

    Leading Players and Strategic Archetypes

    1. Leading Manufacturers and Suppliers
    2. Production Footprint and Capacities
    3. Product Portfolio and Segment Focus
    4. Pricing Positioning and Indicative Price Logic
    5. Channel / Distribution Strength
    6. Strategic Archetypes
  15. 15. METHODOLOGY, SOURCES AND DISCLAIMER

    How the Report Was Built

    1. Modeling Logic
    2. Source Register
    3. Publications, Regulatory and Industry References
    4. Analytical Notes
    5. Disclaimer

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Covestro AG

Major polymer producer

BASF SE

Plastics via Performance Materials

Borealis AG

Headquarters not in Germany. Excluded.

Wacker Chemie AG

Includes silicone products

Evonik Industries AG

Specialty plastics like PEEK

LANXESS AG

Engineering thermoplastics

Röchling Group

Engineering plastics processor

K.D. Feddersen GmbH & Co. KG

Distributor & processor

Ensinger GmbH

Sheets, rods, films

SIMONA AG

Specialist in semi-finished products

Mitsubishi Chemical Group

Headquarters not in Germany. Excluded.

Kiefel GmbH

Part of Brückner Group

Brückner Group

Machinery & film producer

Klockner Pentaplast

Specialist in rigid films

PLEXIGLAS (Roehm GmbH)

Brand of Evonik/Roehm

WIPAK GmbH

Part of Wihuri Group

Folienwerk Wolfen GmbH

Former ORWO film site

KAP AG

Engineered plastics division

RKW Group

Major film producer

Kaufman Group

Distributor & fabricator

M. Aron GmbH

Distributor & processor

Ernst & Sohn GmbH

Fabricator & distributor

Plastic-Plate GmbH

Distributor & processor

Hoffmann + Voss GmbH

Sheets, rods, tubes

GEP Plastics GmbH

Distributor & fabricator

Kunststoff-Technik Scherer & Trier GmbH

Distributor & processor

Trodat Marking GmbH

Headquarters not in Germany. Excluded.

KVT-Fastening GmbH

Part of Bossard, semi-finished goods

Kraiburg GmbH & Co. KG

Includes plastic films

Werner Müller GmbH & Co. KG

Distributor

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